ORION

SMART CONCRETE BATCH PLANTS FOR PRECAST AND READY MIX​

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Unique project on the construction of new jersey barriers on the M6 Minsk-Grodno highway, Belarus

Public limited company OAO DST#4 is a multi-profile roadbuilding organization, since the 1970s involved in construction of roads and adjacent territories in the Brest region, other areas of Belarus, as well as in Ukraine and Russia.

The company holds a leading position on the roads construction in the Brest region and is among the top ten in the whole country of Belarus.
A well-known company with huge experience is constantly invited to the most important projects in Belarus and abroad. The management staff of DST#4 are the extraclass professionals working in their positions for several
decades.

Having carefully considered a dozen of offers and having conducted a tender procedure DST#4 selected MCT Italy as the batching plant supplier after Italian producer competently substantiated all the technical solutions implemented in the MCM 3.1.25 mobile batching plant. The main requirement for the Customer was to ensure the mobility and autonomy of the plant in an environment where there is no infrastructure.

MCM 3.1.25 batching plant equipped with moisture, plasticity and water-cement ratio control systems providing uniform concrete that meets the requirements of GOST.
DST#4 faced the task to pave 12.000 meters of the barrier during this year before the cold Belorussian winter.

The batching plant is equipped with aggregates bins moisture monitoring system, mixture plasticity and water-cement ratio control systems.
The humidity control system automatically detects water content both at the beginning of aggregates dosing from the hoppers and after the mixing water addition. After the introduction of an admixture the program reads and determines the mixture plasticity. All parameters are displayed on the control cabin screen, and the operator can monitor the process in real time or request a report that is saved automatically.
The planetary counterflow mixer is equipped with automatic washing, moisture control sensors and a sensor for measuring the mixture plasticity. The washing is activated from both the operator’s cabin, and directly upstairs from the control panel near the mixer.
A mixer of 1500/1000 liters was chosen for this project as optimal for the production of a mixture within production grade of 40-45 cubes per hour. Unloading of the mixture is carried out in dump trucks through a special chute.

45 m3/h
Concrete Production
1200 m
New jersey barriers
2
Container
  • Type of Mixer Planetary – 1500/1000
  • Concrete Production – 45 m3/h
  • Number of Aggregates – 3 x 25 m3
  • Aggregate Storage – 75 m3
  • Automation System Compunet®
  • Concrete Discharge – 2,5 m – 4,1 m
  • Composition 2 x 40′ HC Sea Containers
  • Weight – 29 t
  • Compressor – 3 kW
  • Total Installed Power 110 kW

MCM

BELLATRIX L

solution

Press release